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New buffer beams from recycled angle |
The original coupling bar passed through a slot in the end panels - to keep the pivot close to the bogie pivot. Examining the geometry in use indicates that a coupler pocket on the end panel will be okay, easier to couple - and more conventional.
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Welded cleaned up and painted |
So I have two new ends for Car#1, have added (internal) buffer beams to both cars. So basically dismantled Car#1 and rebuilding to match Car#2...
Car#2 is a little different with narrower angle side frames, bogie support plates of 10mm rather than 8mm flat bar, and the sides are 1mm rather than 0.8mm sheet.
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Bogies back on with 1/2" UNC bolts as pivots |
Also making coupler pockets out of 40mm x 5mm SQ RHS to weld onto 50mm flat and bolt on through the buffer beams. Will still use the same coupling bars and 1/4" pins.
Before you know it there will be two ride-on cars... All we need then is something that will pull six people...